Z-axis shifts slightly upwards

So as you can see in the pictures, everytime the printer finishes a section it moves up, goes to the new location, goes down and resumes to print. the issue is that it does not return to the Z-position that it should go to. I got a new mainboard from sovol support already and it didnt help me. so i thought maybe some of you had this issue before and know whats up. Im also in contact with the support. This printer was bought like a month ago brand new and i have yet to print anything successful with it.

Hello,
Have you turned on the ironing function on the slicer?

No its turned off.

Btw: It doesnt matter where on the bed i place the model or in what direction, it will always end up the same. I also tried different models and the same thing happens already in the firs layer.

How did you contact customer support?
Did you send an email to info@sovol3d.com with your order number?

Have you verified the belt tension for all 4 Z belts?

Normally you’d expect that “lost counts” or a loose grub screw to error down not up. With the power off use your hand to move each corner of the gantry up/down a few mm. Do they feel similar?

@mich0111 yes i did, they answered quickly and sent me a new mainboard. this didnt help tho so i thought i might ask here in the forum too in case someone had this issue before.

@cardoc good idea. i have checked the belt tension by “feeling”. compared to other printers i have they seem fine. But i can actually measure it with a freqency detector. i would need to know the frequency required tho to make sure.

Try this:
Belt tension calculator.xlsx (20.3 KB)

I’ve not seen a guide for the Z axis belts. The A and B belts that move the printhead X and Y get all the attention.

Seems to think the same parameters apply (150mm and 110Hz) for the Z.

Im not sure if it is the same. I measured the frequency with an Optibelt TT. Gantry is down in standard position. I measured in the middle of the belts. all of them are around 50Hz. I think 150Hz would be a bit extreme for those small belts. But i dont know, would be nice to know what Sovol considers to be okay on this Printer.

FYI: I have not tensioned or loosened the belts. This is how it came.

That doesn’t mean anything; belts can come loose on their own.

So out of curiosity i went to the printer and used a printed object that i had lying around to see if i can replicate this issue manually. I drove the nozzle to a position where it barely hits the object from above, then i drove the nozzle up and down by 1mm. i repeated this 50 times and then looked at where the nozzle is.

This is before:

This is after:

I dont see a difference in height there. this is weird. the z-hop while printing causes a huge difference after just 3 hops. but here in manual i can drive up and down 50 times and see no change…

What is the Z acceleration set to in your browser?

You could locate a z-hop in a g-code file. Paste the lines into a text editor x50. Save as hop.gcode then “print” the file.

These are my settings in the slicer.

150mm is the length. Move the gantry up until belt anchor measures 150 (5 15/16") below the center of the upper sprocket, then the "twang should be 110Hz.